Innovations Improving Efficiencies in Production and the Field

Automated Water Treatment Chemical Production

In 2016 HydroChem Australia constructed a new production facility introducing several innovations:

• Automated self-driving forklift
• Robot arm IBC pumping system
• Automated packaging line including robot arm labelling and palletising system

The technologies were introduced with a number of aims:

• Improve efficiencies
• Reduce errors
• Improve workplace health and safety – manual handling & chemical handling

As an example, it is now possible to blend water treatment chemicals without any human interaction with the equipment. In addition, when packing into 15 litre drums, all filling, capping and labelling is handled on automated production line (with robot arm).  Please see images in attachment.

In the three years since the system was introduced, HydroChem Australia has recognised significant improvements. This presentation will explain the process and provide an analysis of the benefits realised in comparison to traditional manufacturing processes.

Digital Transparency and Data Visualisation – Clarity Portal

HydroChem Australia introduced a client portal in 2016 to provide clients visibility and visualisation of their data.

HydroChem Australia is responsible for over 5,000 locations. A number of national clients have portfolios of 50+ complex locations with 10+ assets on each location. Those assets represent significant risk to the clients in terms of potential asset damage and potential for Legionnaires’ outbreaks.

From a client perspective, it is not unusual for 2 or 3 asset managers in a central location to be tasked the responsibility for maintaining all assets across a complex national portfolio.

The Clarity Portal delivers a number of benefits (see images in attachment):

• Location and asset health
• Trend chart visualisation of results on each asset (such as pH, conductivity, inhibitor, ORP etc)
• Access to all reports generated by technicians
• One-click button to download all data in case of audit

This presentation will describe the features of the portal, the development process (not too IT technical) and the unexpected advantages to HydroChem Australia’s account managers.